"The process begins with high-quality hardwood logs. We use precision rotary lathes to peel logs into uniform veneers. This initial step ensures consistent thickness and minimizes defects, creating the perfect foundation for structural integrity."
Veneers are passed through our industrial dryers to reduce moisture content to the optimal range (8-12%). Controlled drying is critical to preventing warping, delamination, and fungal growth in the final plywood sheet.
We apply premium-grade adhesives (CARB/WBP/Melamine) using automated spreaders for even coverage. Our skilled team then arranges the veneers in alternating grain directions (cross-banding), which gives Bagus Timber plywood its superior strength and stability.
Before the heat is applied, the stacked veneers undergo a Cold Press cycle. This pre-pressing stage flattens the sheets and ensures the glue transfers effectively between layers, preparing the board for the final cure.
The core of our manufacturing process. Under immense hydraulic pressure and controlled high temperatures, the glue is permanently cured. This step solidifies the bond, ensuring our plywood meets international density and durability standards .
Every sheet is trimmed to exact dimensions and passed through wide-belt sanders. This 'calibration' process guarantees a smooth surface for overlays (like film-facing) and uniform thickness across the entire batch.
Before export, our QC team inspects every sheet for surface defects, bonding strength, and moisture levels. Only boards that meet our strict export criteria are stamped, palletized, and prepared for shipment to our global partners.
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